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documentation:cnc_routers:shapeoko2

Shapeoko 2

The Shapeoko 2 is a light-duty desktop CNC router from Inventables (not to be confused with the Shapeoko 3 from Carbide 3D) with an approximate cut area of 11“x11”. The controller is an Arduino Uno running GRBL v1.1 with a GShield driver.

Training

Training is required to use the Shapeoko 2. To get trained, watch the CNC Orientation video (coming soon) and complete the online quiz with a score of 100%.

Quiz access: https://docs.google.com/forms/d/e/1FAIpQLSfR0HdtYpXEUh8SXmR8meotSRbrZQjoJZXIQawnS5LSEM3Yjg/viewform?usp=sf_link

If you are new to CNC routers, performing an “air cut” with the spindle off prior to cutting solid material is recommended.

Safety


Ensuring safe use of the machine is the responsibility of the user. In general, you should always:

  • Wear eye protection,
  • Wear hearing protection,
  • Use a respirator when cutting wood for long periods of time,
  • Avoid putting your hand or fingers near the bit while it is spinning.

Overview


You can use Easel for CAD, CAM, machine control, and sending GCode to the controller.

You can also use Universal GCode Sender Platform (installed) for machine control and sending GCode while using other CAD/CAM software such as Vetric VCarve Pro for design.

Creating an Inventables account


Go to http://easel.inventables.com and follow the instructions to setup an account. You only need an Inventables account if you plan to use Easel.

Operating the Shapeoko


Machine settings


Setting Value
Machine Shapeoko (1 or 2)
Work Area 11.2 x 11.2
Spindle Control Manual
Machine Type Shapeoko (1 or 2)
Motion Controller Arduino & gShield
Rail Size 500mm x 500mm
Lead screw M8 threaded rod
Spindle Dewalt 611
Limit switch setup Yes, enable homing

Powering the machine


The Arduino controller is powered by the computer via USB. The motor drives are powered by the motor-drive power supply as shown. The drives switch should be turned on when you want to start the drives and turned off when you are finished with the machine.

Workholding


Workholding is the means of holding your workpiece while it is being cut. There are many tools you can use to hold a workpiece:

  • Vise
  • Clamps
  • Double-sided tape
  • Glue
  • Vacuum table
  • Screws/bolts
  • Brad nails

Illustrated here is a method of clamping your workpiece using setup clamps. Always ensure that your workholding tools are not in the way of the toolpath.

In photo: 1/4“ threaded rod, 1/4” thumb nut, and slotted bar

Setting Z-axis zero

The Z-axis work-zero position can be set using the included touch probe. Easel guides you through the process. The photo below shows the touch probe properly setup to begin the probing sequence.

Rules


  • You must be checked off to operate this machine.
  • Don't leave the machine running unattended.
  • If you break something (other than your bit), put an orange tag on the machine and email [email protected] so the machine can be repaired as quickly as possible.
  • Always clean up after use. Vacuum up dust. Wipe the MakerSlide rails.
  • TURN OFF the drives before you leave!

GRBL Settings


To view GRBL settings, enter $$ into the command line in Universal GCode Sender.

$0 = 10 (Step pulse time, microseconds)
$1 = 255 (Step idle delay, milliseconds)
$2 = 0 (Step pulse invert, mask)
$3 = 3 (Step direction invert, mask)
$4 = 0 (Invert step enable pin, boolean)
$5 = 0 (Invert limit pins, boolean)
$6 = 0 (Invert probe pin, boolean)
$10 = 115 (Status report options, mask)
$11 = 0.010 (Junction deviation, millimeters)
$12 = 0.002 (Arc tolerance, millimeters)
$13 = 0 (Report in inches, boolean)
$20 = 0 (Soft limits enable, boolean)
$21 = 0 (Hard limits enable, boolean)
$22 = 1 (Homing cycle enable, boolean)
$23 = 3 (Homing direction invert, mask)
$24 = 100.000 (Homing locate feed rate, mm/min)
$25 = 400.000 (Homing search seek rate, mm/min)
$26 = 250 (Homing switch debounce delay, milliseconds)
$27 = 5.000 (Homing switch pull-off distance, millimeters)
$30 = 1 (Maximum spindle speed, RPM)
$31 = 0 (Minimum spindle speed, RPM)
$32 = 0 (Laser-mode enable, boolean)
$100 = 40.000 (X-axis travel resolution, step/mm)
$101 = 40.000 (Y-axis travel resolution, step/mm)
$102 = 320.000 (Z-axis travel resolution, step/mm)
$110 = 9000.000 (X-axis maximum rate, mm/min)
$111 = 9000.000 (Y-axis maximum rate, mm/min)
$112 = 1000.000 (Z-axis maximum rate, mm/min)
$120 = 1000.000 (X-axis acceleration, mm/sec^2)
$121 = 400.000 (Y-axis acceleration, mm/sec^2)
$122 = 50.000 (Z-axis acceleration, mm/sec^2)
$130 = 250.000 (X-axis maximum travel, millimeters)
$131 = 250.000 (Y-axis maximum travel, millimeters)
$132 = 65.000 (Z-axis maximum travel, millimeters)

Dewalt Collets


3 sizes of collet are available to use:

  • 1/8“
  • 1/4”
  • 6mm

Make sure to put the collets back when you are finished. They are easy to lose and expensive to replace.

Dewalt DWP611 Speeds


Known Issues


  • The lead-screw bearing is not parallel to the Z axis. This can cause the Z axis to bind.

A temporary fix has been made in which the Z-axis bearing is allowed to wobble.

  • Static discharge causes a hard-limit switch to trigger.

The hard-limit switches have been disabled for this reason. (6/20/2020 – this has been fixed)

  • The X- or Y- axes seize up from too much dust packed in the V wheels.

The Makerslide and V wheels should be kept clean. Always check the smoothness of the X, Y, and Z axes before your run.

FAQ


May I change GRBL settings? Yes, but be sure to change them back when you are done. If you think the provided settings are suboptimal, email [email protected] Any help improving the performance and reliability of the Shapeoko is welcomed.

Can it cut metal? You may cut nonferrous metal. However, you may have difficulty, especially if you don't have the right feeds and speeds and an effective means of clearing chips. Do some research beforehand. Advanced toolpaths generated from Fusion 360 or Solidworks would improve your chances of success.

You can engrave ferrous metal, but you won't have much success making deep cuts.

Can it cut plastic? Yes. Make sure to get your feeds and speeds right. If your plastic is melting, your feeds and speeds are wrong.

Do you provide end mills and router bits? There may be some free-to-use bits available that were donated by members. If an end mill doesn't have an owner tag on it, you may use it. There is a plan to keep a stock of frequently-used bits for sale in the CNC area.

May I use my own computer? Yes. Make sure to plug the USB cable back into the Shapeoko computer when you are finished. I would recommend plugging your laptop into an outlet to ensure it is grounded.

May I resurface the wasteboard? Yes.

documentation/cnc_routers/shapeoko2.txt · Last modified: 2020/06/30 21:07 by shchang